municipal wastewater suspended solids (SS) treatment methods, technical approaches
12 Aug 2025
municipal wastewater suspended solids (SS) treatment methods, technical approaches, and their pros and cons:
I. Major Treatment Processes & Technical Methods
1. Physical Interception
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Bar Screens (Coarse/Fine/Ultrafine)
- Principle: Intercept large particulate matter (>1 mm) via variously sized bars.
- Application: Preliminary treatment to remove debris (branches, plastics).
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Types:
- Coarse screens (20–50 mm gaps), fine screens (1–10 mm), ultrafine screens (0.1–1 mm).
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Pros & Cons:
Pros Cons Simple operation, low cost Limited to large particles; requires downstream processes Protects downstream equipment Frequent cleaning & maintenance required
2. Gravity Sedimentation
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Grit Chambers (Horizontal/Vortex Type)
- Principle: Separate inorganic particles (sand/gravel, density >2.65 g/cm³) via gravity.
- Application: Protects pumps/valves/piping at preliminary stage.
- Key Tech: Vortex grit chambers enhance separation via centrifugal force (HRT: 30 s).
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Pros & Cons:
Pros Cons High grit removal (>95%) Ineffective for organic SS Reduces equipment wear Grit requires separate disposal (prevents decay)
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Primary Clarifiers (Horizontal/Radial Flow)
- Principle: Sedimentation removes 30–50% organic SS and 20–30% BOD.
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Design Params:
- Surface loading rate: 1.0–2.5 m³/(m²·h); HRT: 1.5–2.5 h.
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Pros & Cons:
Pros Cons Reduces downstream biological load Low colloidal SS removal (<40%) Sludge digestible for biogas Large footprint; high construction cost
3. Chemical Enhancement
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Chemical Coagulation-Flocculation & Sedimentation
- Principle: Add coagulants (e.g., PAC, FeCl₃) to neutralize colloids; flocculants (PAM) form flocs.
- Application: Removes colloidal SS (0.001–1 μm) and phosphorus.
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Tech Params:
- Rapid mixing (G-value: 300 s⁻¹) → Slow flocculation (G-value: 50 s⁻¹) → Sedimentation (surface loading: 0.6–1.0 m³/(m²·h)).
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Pros & Cons:
Pros Cons SS removal: 85–95% High chemical cost (+CN¥0.1–0.3/ton) Phosphorus removal: >90% Generates chemical sludge (difficult to dewater; high disposal cost) Fast response to shock loads Overdosing risks biological toxicity
4. Biological Treatment
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Activated Sludge Process (Secondary Clarifier)
- Principle: Microbes metabolize organic SS; secondary clarifier separates sludge.
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Key Tech:
- Sludge recirculation ratio: 50–100%; surface loading: 0.6–1.0 m³/(m²·h).
- SS Removal: 90–95% (effluent SS typically <20 mg/L).
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Pros & Cons:
Pros Cons Simultaneous COD/BOD/SS removal Efficiency depends on sludge settleability (risk of bulking) Lower operating cost Performance drops under low temp/toxicity shocks
5. Advanced Filtration
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Filter Systems (Sand/Fiber Disc)
- Principle: Deep-bed filtration traps fine SS (1–100 μm).
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Type Comparison:
Type Precision (μm) Opex Use Case Sand Filters >10 Low Standard SS polishing (<10 mg/L) Fiber Filters 1–5 Medium High standards (<5 mg/L) Disc Filters 5–10 Low Space-limited projects -
Pros & Cons:
Pros Cons Effluent SS <5 mg/L Requires backwashing (3–5% water loss) Modular design; easy expansion Filter fouling requires chemical cleaning
6. Membrane Separation
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Ultrafiltration (UF)/Microfiltration (MF) Membranes
- Principle: Physical sieving retains particles >0.01–0.1 μm.
- Application: MBR (Membrane Bioreactor) or tertiary treatment.
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Tech Params:
- Flux: 15–30 L/(m²·h); TMP: 0.1–0.3 MPa.
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Pros & Cons:
Pros Cons Effluent SS<1 mg/L; bacteria-free High capex (CN¥2000–3000/m³ capacity) High MLSS (8–15 g/L) Membrane fouling demands frequent cleaning (lifespan: 5–8 yr) Footprint reduction: >50% High energy use (0.4–0.6 kWh/m³)
II. Process Selection Guidelines
Scenario | Recommended Process | Target SS |
---|---|---|
Conventional Secondary | Screens → Grit Chambers → Primary Clarifiers → Activated Sludge | <20 mg/L |
High Standards (e.g., Class IV) | Chemical Flocculation + Deep-Bed Filters / MBR | <5 mg/L |
Space-Limited/Reuse Cases | MBR Process | <1 mg/L |
High Shock Loads | Chemical Pre-Treatment + Biological Process | High resilience |
III. Key Optimization Strategies
- Precise Chemical Dosing: Use zeta potential analyzers to cut coagulant use by 30%.
- Sludge Conditioning: Separate primary and chemical sludge streams for easier dewatering.
- Smart Controls: MLSS online monitors + secondary clarifier sludge level controllers to prevent sludge loss.
- Membrane Fouling Control: High-frequency air scouring (SADₘ: 0.5 Nm³/(m²·h)) + alternating NaOCl/citric acid cleaning.
*Note: Final design must weigh influent SS concentration (typically 150–300 mg/L), effluent standards (e.g., Class 1A requires SS ≤10 mg/L), capex, and opex. Chemical/membrane methods suit sensitive water bodies or reuse cases; biological treatment + filtration is the mainstream choice for municipal upgrades.*
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