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municipal wastewater suspended solids (SS) treatment methods, technical approaches

by endalton 12 Aug 2025

municipal wastewater suspended solids (SS) treatment methods, technical approaches, and their pros and cons:


I. Major Treatment Processes & Technical Methods

1. Physical Interception

  • Bar Screens (Coarse/Fine/Ultrafine)
    • Principle: Intercept large particulate matter (>1 mm) via variously sized bars.
    • Application: Preliminary treatment to remove debris (branches, plastics).
    • Types:
      • Coarse screens (20–50 mm gaps), fine screens (1–10 mm), ultrafine screens (0.1–1 mm).
    • Pros & Cons:
      Pros Cons
      Simple operation, low cost Limited to large particles; requires downstream processes
      Protects downstream equipment Frequent cleaning & maintenance required


2. Gravity Sedimentation

  • Grit Chambers (Horizontal/Vortex Type)

    • Principle: Separate inorganic particles (sand/gravel, density >2.65 g/cm³) via gravity.
    • Application: Protects pumps/valves/piping at preliminary stage.
    • Key Tech: Vortex grit chambers enhance separation via centrifugal force (HRT: 30 s).
    • Pros & Cons:
      Pros Cons
      High grit removal (>95%) Ineffective for organic SS
      Reduces equipment wear Grit requires separate disposal (prevents decay)
  • Primary Clarifiers (Horizontal/Radial Flow)

    • Principle: Sedimentation removes 30–50% organic SS and 20–30% BOD.
    • Design Params:
      • Surface loading rate: 1.0–2.5 m³/(m²·h); HRT: 1.5–2.5 h.
    • Pros & Cons:
      Pros Cons
      Reduces downstream biological load Low colloidal SS removal (<40%)
      Sludge digestible for biogas Large footprint; high construction cost

3. Chemical Enhancement

  • Chemical Coagulation-Flocculation & Sedimentation
    • Principle: Add coagulants (e.g., PAC, FeCl₃) to neutralize colloids; flocculants (PAM) form flocs.
    • Application: Removes colloidal SS (0.001–1 μm) and phosphorus.
    • Tech Params:
      • Rapid mixing (G-value: 300 s⁻¹) → Slow flocculation (G-value: 50 s⁻¹) → Sedimentation (surface loading: 0.6–1.0 m³/(m²·h)).
    • Pros & Cons:
      Pros Cons
      SS removal: 85–95% High chemical cost (+CN¥0.1–0.3/ton)
      Phosphorus removal: >90% Generates chemical sludge (difficult to dewater; high disposal cost)
      Fast response to shock loads Overdosing risks biological toxicity

4. Biological Treatment

  • Activated Sludge Process (Secondary Clarifier)
    • Principle: Microbes metabolize organic SS; secondary clarifier separates sludge.
    • Key Tech:
      • Sludge recirculation ratio: 50–100%; surface loading: 0.6–1.0 m³/(m²·h).
    • SS Removal: 90–95% (effluent SS typically <20 mg/L).
    • Pros & Cons:
      Pros Cons
      Simultaneous COD/BOD/SS removal Efficiency depends on sludge settleability (risk of bulking)
      Lower operating cost Performance drops under low temp/toxicity shocks

5. Advanced Filtration

  • Filter Systems (Sand/Fiber Disc)
    • Principle: Deep-bed filtration traps fine SS (1–100 μm).
    • Type Comparison:
      Type Precision (μm) Opex Use Case
      Sand Filters >10 Low Standard SS polishing (<10 mg/L)
      Fiber Filters 1–5 Medium High standards (<5 mg/L)
      Disc Filters 5–10 Low Space-limited projects
    • Pros & Cons:
      Pros Cons
      Effluent SS <5 mg/L Requires backwashing (3–5% water loss)
      Modular design; easy expansion Filter fouling requires chemical cleaning

6. Membrane Separation

  • Ultrafiltration (UF)/Microfiltration (MF) Membranes
    • Principle: Physical sieving retains particles >0.01–0.1 μm.
    • Application: MBR (Membrane Bioreactor) or tertiary treatment.
    • Tech Params:
      • Flux: 15–30 L/(m²·h); TMP: 0.1–0.3 MPa.
    • Pros & Cons:
      Pros Cons
      Effluent SS<1 mg/L; bacteria-free High capex (CN¥2000–3000/m³ capacity)
      High MLSS (8–15 g/L) Membrane fouling demands frequent cleaning (lifespan: 5–8 yr)
      Footprint reduction: >50% High energy use (0.4–0.6 kWh/m³)

II. Process Selection Guidelines

Scenario Recommended Process Target SS
Conventional Secondary Screens → Grit Chambers → Primary Clarifiers → Activated Sludge <20 mg/L
High Standards (e.g., Class IV) Chemical Flocculation + Deep-Bed Filters / MBR <5 mg/L
Space-Limited/Reuse Cases MBR Process <1 mg/L
High Shock Loads Chemical Pre-Treatment + Biological Process High resilience

III. Key Optimization Strategies

  1. Precise Chemical Dosing: Use zeta potential analyzers to cut coagulant use by 30%.
  2. Sludge Conditioning: Separate primary and chemical sludge streams for easier dewatering.
  3. Smart Controls: MLSS online monitors + secondary clarifier sludge level controllers to prevent sludge loss.
  4. Membrane Fouling Control: High-frequency air scouring (SADₘ: 0.5 Nm³/(m²·h)) + alternating NaOCl/citric acid cleaning.

*Note: Final design must weigh influent SS concentration (typically 150–300 mg/L), effluent standards (e.g., Class 1A requires SS ≤10 mg/L), capex, and opex. Chemical/membrane methods suit sensitive water bodies or reuse cases; biological treatment + filtration is the mainstream choice for municipal upgrades.*

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