Skip to content

Professional News

Main Types of Ultrafiltration Membranes for Landfill Leachate Treatment

by endalton 04 Aug 2025

Here is the English translation of the industrial ultrafiltration membranes used in landfill leachate treatment and their cross-industry applications:


I. Main Types of Ultrafiltration Membranes for Landfill Leachate Treatment

1. Polyvinylidene Fluoride (PVDF) Hollow Fiber Membranes

  • Key Advantages:
    • High mechanical strength (tensile strength ≥8 N), breakage-resistant
    • Resistant to strong oxidants (tolerates up to 5,000 ppm NaClO)
    • Permanently hydrophilic modification (contact angle <40°), organic fouling resistance
  • Applications:
    • Advanced treatment of biochemical effluent
    • Pretreatment for reverse osmosis (RO) systems

2. Reinforced Polyethersulfone (PES) Capillary Membranes

  • Key Advantages:
    • Narrow pore size distribution (0.02–0.04 μm), SS removal >99.9%
    • Acid/alkali resistant (pH 1–13), withstands frequent CIP cleaning
    • Multi-layer composite support (anti-collapse)
  • Applications:
    • Direct solid-liquid separation for high-concentration leachate (COD>15,000 mg/L)
    • Tubular ultrafiltration (TUF) systems for high-viscosity wastewater

Industry Share: PVDF membranes dominate >70% of leachate projects (e.g., Suez ZeeWeed®, MEMSTAR), while PES membranes are used for challenging wastewater (e.g., Koch PURON®).


II. Cross-Industry Applications of Ultrafiltration Membranes

1. Municipal Wastewater Treatment & Reuse

  • Applications:
    • MBR processes replacing secondary sedimentation tanks (effluent quality: Class IV surface water)
    • WWTP upgrades (e.g., Beijing Gaobeidian Reclamation Plant)
  • Advantages:
    • 50% footprint reduction, effluent SS<5 mg/L
    • Tolerates influent fluctuations (e.g., stormwater SS surges)

2. Food & Beverage Processing

  • Applications:
    • Juice clarification (replacing diatomaceous earth, e.g., orange juice production)
    • Whey protein concentration (dairy processing)
    • Beer/liquor sterilization (alternative to pasteurization)
  • Advantages:
    • Preserves flavor compounds (zero thermal damage)
    • Complies with FDA/EC food-contact standards

3. Biopharmaceuticals & Healthcare

  • Applications:
    • Sterile filtration of vaccines/antibodies (0.1 μm membrane replaces traditional filters)
    • Blood product separation (plasma protein purification)
    • Purified Water for Injection (WFI) preparation
  • Advantages:
    • Absolute sterilization (LRV>7), chemical-free
    • Complies with GMP/FDA 21 CFR Part 177

4. Electronics Industry Ultrapure Water (UPW)

  • Applications:
    • Pre-treatment for semiconductor cleaning water (removing nanoparticles)
    • Etchant recovery in LCD panel manufacturing
  • Advantages:
    • Product water TOC<5 ppb (meets ASTM E1 UPW standards)
    • Resists strong oxidants (e.g., H₂O₂ cleaning)

5. Chemicals & Electrocoating

  • Applications:
    • Electropaint recovery (automotive coating lines, recovery >98%)
    • Oily wastewater treatment (machining coolants)
  • Advantages:
    • Solvent-resistant (e.g., acetone, xylene)
    • Membrane lifespan >5 years (harsh chemical environments)

III. Cross-Industry Performance Requirements

Performance Landfill Leachate Municipal WWT Food Processing Biopharma
Membrane Material PVDF/PES PVDF PES/PVDF PES (low protein adsorption)
Pore Size 0.03–0.05 μm 0.04–0.1 μm 0.02–0.1 μm 0.02–0.05 μm
Chemical Resistance ★★★★★ (acids/alkalis/oxidants) ★★★☆☆ (chlorine) ★★★★☆ (cleaners) ★★★★☆ (ethanol)
Flux (LMH) 15–40 25–50 30–70 10–30 (high viscosity)
Cleaning Frequency Every 48–72 hrs Weekly Per production batch Single-use/CIP validated

IV. Engineering Selection Guidelines

  1. Leachate Projects:

    • Submerged PVDF Membranes (e.g., Suez ZeeWeed®) – For MBR with high MLSS (>15 g/L)
    • External PES Membranes (e.g., Koch TARGA®) – For high-TSS (>5,000 mg/L) tubular systems
  2. Cross-Industry Adaptation:

    • Hydrophilic Modification: Low protein adsorption coating for food/pharma
    • Structural Reinforcement: Reinforced fibers for chemical industry
    • Sanitary Design: Dead-end free housings (3A/SMS compliant) for food/pharma

V. Representative Projects

  1. Landfill Leachate:
    • Shanghai Laogang Landfill: PVDF MBR membranes (200 units), treating 20,000 mg/L COD leachate, membrane lifespan >5 years.
  2. Food Industry:
    • Coca-Cola Juice Line: PES UF for orange juice clarification, flux 60 LMH, saves ¥3M/year in diatomaceous earth costs.
  3. Electronics:
    • TSMC Wafer Fab: PVDF UF for UPW, particle count <5/mL (≥0.1 μm).

Conclusion

Core UF membranes (PVDF/PES) for landfill leachate treatment demonstrate extreme environment adaptability, enabling seamless deployment in municipal wastewater, food & beverage, biopharma, and electronics industries. Selection criteria vary by sector:

  • Leachate/Chemicals: Prioritize chemical/mechanical robustness → PVDF
  • Food/Pharma: Focus on sanitary design + low adsorption → Modified PES
  • Electronics/Municipal: Emphasize high flux + low energy → Hydrophilic PVDF
    As a platform technology, UF membranes achieve cross-industry versatility through customized engineering, making them indispensable for advanced separation processes.
Prev Post
Next Post

Thanks for subscribing!

This email has been registered!

Shop the look

Choose Options

Edit Option

Choose Options

this is just a warning
Shopping Cart
0 items